Kopano Processing Solutions
The Kopano Processing Solutions vertical spiral chrome processing plant on site

Mineral processing & trading · South Africa

From feed material to final sale.

Kopano Processing Solutions builds, commissions and runs practical chrome processing plants across the North West and Limpopo — then moves the product through logistics and into the right market structure.

Chrome processing excellence Innovative solutions. Sustainable results. Integrity. Reliability. Partnership.
720,000+
Tonnes ore processed

Built through direct operational experience.

240,000+
Tonnes product produced

Market-linked output and logistics focus.

6
Plants built & commissioned

Proven site execution and commissioning.

20+
Years combined experience

Trading, processing and operations.

Company overview

A processing platform built from real site experience

KP Solutions is a South African mineral processing and trading company built from real industry experience, practical plant knowledge and commercial execution. The business developed from manganese and mineral trading into a processing platform focused on unlocking value from ore that requires correct treatment, upgrading and market structure.

KPS operates with a hands-on approach. A successful processing business is not built on equipment alone — it is built on people, plant discipline, commercial understanding, market access, logistics and the ability to solve problems on site.

Chrome, manganese and iron ore opportunities
Gravity separation and wet material classifying
Crushing circuits and screening
Plant construction and commissioning
Production management and site discipline
Logistics, offtake and market structures

Our story

From mineral trading to processing capacity

Manganese
Trading foundation

Manganese nodules in the North West Province.

Iron ore
Recovery work

Gravity separation on DMS discharge material.

Chrome
Regional expansion

Chrome opportunities across North West and Limpopo.

Plants
Built and commissioned

Practical processing plants, executed on site.

Growth
Current operations

Chrome production and further expansion.

Early foundation

Value where others do not look

KPS started in the mineral industry through manganese trading, with a specific focus on manganese nodules in the North West Province. The company identified value in lower-grade ores and by-product material that many larger operators overlook — turning overlooked mineral opportunities into commercially viable products through the correct process route.

Progression into chrome

From trading material to upgrading it

Instead of only trading material, KPS began focusing on processing, upgrading and practical plant solutions. The company worked alongside Northern Cape-based iron ore mines, applying gravity separation to DMS discharge material. Over time, KPS expanded into chrome opportunities across the North West and Limpopo regions.

Strategic progression

Why chrome

Chrome offered stronger economics, better scalability and a more focused opportunity to build processing capacity around a mineral with long-term demand fundamentals. This allowed KPS to apply its processing experience to a more specialised and valuable commodity.

Kopano Processing Solutions crushing and screening circuit on site in the North West
Site build — feed bin, crushing and screening circuit

Track record

What we have built

Tried, proven and practical processing technology. Plants are designed to be easy to understand, easy to maintain and suitable for the operating environments in which KPS works.

Chrome processing plant and site infrastructure in operation
Plant capability — crushing · classifying · spirals

Operational track record

  • Over 720,000 tonnes of ore processed
  • More than 240,000 tonnes of product produced
  • Six processing plants built and commissioned
  • Chrome, manganese and iron ore processing experience
  • Gravity separation and wet material classifying
  • Crushing, screening and spiral plant operations
  • Market access, commercial structures and logistics coordination

Built for uptime

KPS believes in robust, simple and reliable equipment that can operate in real site conditions. The focus is not on overcomplicating plants, but on building processing systems that are practical, maintainable and capable of strong uptime.

KPS also works with trusted industry partners where specialised supplier support, specification or plant optimisation is required.

Dual-motor vibrating screen deck used for wet material classifying
Wet classifying screen
Mobile screening plant preparing run-of-mine material on site
Mobile screening — ROM prep
Tracked excavator handling feed material on the plant pad
Excavator — feed handling

Current focus

Chrome processing in North West and Limpopo

KPS is currently focused on chrome processing, with active participation in chrome opportunities across the North West and Limpopo regions. The current operating model uses crushing, wet material classifying and gravity separation to produce chrome concentrate.

The plant is designed around simple, reliable and proven technology with the ability to produce consistently and maintain strong uptime.

Kopano Processing Solutions crushing and screening plant with graded stockpiles
Real site execution

Regional chrome participation

  • Feed material access
  • Processing partnerships
  • Plant operations
  • Logistics support
  • Market-linked offtake structures
  • Long-term chrome processing capacity
  • Disciplined operations and local participation
  • Practical plant design and commercial structures

Why chrome matters

Chrome remains a key focus because of its role in ferrochrome, stainless steel and broader industrial markets. KPS is positioned to continue growing in the chrome sector through its network, processing experience, logistics capability and market access.

Value chain

One material path, managed end to end

KPS is not only a plant operator. The company understands the link between feed material, plant capability, grade, recovery, product handling, logistics, offtake and final sale. Producing a product is only one part of the job — the product must also meet a market, meet a grade, move through logistics and create value for all parties involved.

  1. 01
    Feed material

    Material identification and process-route assessment.

  2. 02
    Crushing

    Jaw, granulator and VSI circuits.

  3. 03
    Wet classifying

    Sizing and water management.

  4. 04
    Gravity separation

    Spiral circuits, grade and recovery focus.

  5. 05
    Product handling

    Concentrate, tailings and discard management.

  6. 06
    Logistics

    Coordination and stock movement control.

  7. 07
    Market access

    Offtake structuring and commercial terms.

  8. 08
    Final sale

    Delivery into the correct market structure.

The same material at three points along that path — as it arrives, as it is crushed, and as saleable concentrate.

Feed material

Run-of-mine chrome ore on the receiving pad

Run-of-mine ore received on the pad and assessed for the correct process route.

Crushed and classified

Crushed and screened chrome ore stockpiled ahead of the spiral circuit

Jaw, granulator and VSI circuits reduce the ore; wet classifying sizes it for the spirals.

Chrome concentrate

Chrome concentrate stockpiled on the product pad

Gravity separation output, stockpiled and graded for logistics and final sale.

Services

Mineral processing and commercial solutions

KP Solutions provides practical mineral processing and commercial solutions across selected commodities. The service platform is designed to connect plant execution with market access, logistics and commercial structures.

KPS evaluates opportunities from both sides: what is technically possible and what is commercially viable. This supports stronger project selection, better cost control and more realistic delivery structures.

Chrome mining, processing and concentrate production
Manganese trading and upgrading solutions
Iron ore processing support and upgrade solutions
Gravity separation processing
Wet material classifying
Crushing and screening circuits
Plant construction and commissioning
Processing plant operation and management
Commercial offtake structuring
Market access and sales support
Logistics coordination
Mining and processing consulting
Access to feed material and ROM opportunities
International ferro metals trading networks
Export opportunities

Plant capability

Robust systems for site conditions

  • Jaw crushing
  • Granulator crushing
  • VSI circuits
  • Screening
  • Wet material classifying
  • Spiral gravity separation
  • Pump and water reticulation systems
  • Concentrate handling
  • Tailings and discard management
  • Steel base work and structural fabrication
  • Electrical installation and site infrastructure

Operational approach

Practical site discipline, not theory alone

Site reality

Every site has its own challenges. Feed changes, moisture changes, equipment wears, water systems block, pumps fail, staff need structure and production targets still need to be met. KPS has grown through direct exposure to those conditions and focuses on the details that keep a plant running.

Execution focus

Much of the steel base work and electrical infrastructure is constructed in-house, improving control over cost, timelines and plant quality. In-house execution allows KPS to respond faster when changes, improvements or operational adjustments are needed on site.

Strong preparation
Reliable equipment
Disciplined operators
Simple maintenance routines
Good water management
Correct plant setup
Hands-on management
Production planning
Shift management
Site management
Stock movement control
Commercial accountability

People and local development

Teams that keep plants running

KPS is not only built around directors and equipment. The company depends on the people who keep the plants running: plant operators, general workers, machine operators, technical support staff, supervisors and site managers. These are the people who start the plant, monitor material, manage water, keep the spirals running, maintain production and solve problems daily.

Practical team building

Ownership of the work

A plant can have the correct design and the right equipment, but without the right people and discipline it will not perform. KPS focuses on practical training, clear responsibilities and management that stays close to the operation.

Community participation

Local hiring and skills transfer

Local hiring where possible, practical plant training, skills transfer, safety awareness, site-based employment opportunities, plant operations exposure, equipment handling and maintenance support, and the development of reliable local teams.

Local development

Local operations, local benefit

KPS believes that local people should benefit from local operations. This includes employment, exposure to plant processes, production routines and practical maintenance support.

Front-end loader operator moving chrome concentrate on the product pad
Machine operators on the product pad

Leadership

Leadership and shareholding

KPS is led by a leadership team that brings together legal, commercial, operational, financial, investment and group management experience. The structure supports proper contracting, funding, financial controls, plant execution, production, logistics and final sale.

Daniel Le Riche

Daniel Le Riche

Shareholder · Co-founder
Commercial development and operations strategy

Daniel supports commercial strategy, market access, offtake relationships, logistics coordination, production oversight and plant development across the KPS value chain.

Daniel Sebastiaan Viljoen (Stiaan)

Daniel Sebastiaan Viljoen (Stiaan)

Shareholder through holding-company platform
Chairman · Funding partner

Stiaan provides strategic support, investment backing and broader business oversight through the DSV Executive Group platform and funding structure.

Gert Petrus Prinsloo (Pieter)

Gert Petrus Prinsloo (Pieter)

Shareholder through holding-company platform
Executive director · Funding partner

Gert brings legal, governance, compliance, communications and risk-management experience, supporting proper structuring, stakeholder communication and commercial discipline.

Governance

Structured growth with responsible oversight

Mineral processing requires more than production. Stock movement, operating costs, logistics, sales, payment terms, funding, creditor control and project viability all need to be managed properly for sustainable growth.

Daniel Le Riche

Shareholder and co-founder with commercial development, plant execution and market access involvement.

DSV Executive Group

Holding-company platform through which Daniel Sebastiaan Viljoen (Stiaan) and Gert Petrus Prinsloo participate.

Funding partners

Stiaan Viljoen and Gert Petrus Prinsloo provide funding support, strategic oversight and governance alignment.

Kopano Processing Solutions (Pty) Ltd

Shareholding position

The KPS shareholding and strategic support structure includes Daniel Le Riche and the DSV Executive Group holding-company platform. Daniel Sebastiaan Viljoen (Stiaan) and Gert Petrus Prinsloo participate through the holding company structure, supporting governance, funding and group-level oversight.

Financial and commercial controls

  • Project viability review
  • Funding discipline
  • Operating cost management
  • Stock movement control
  • Logistics and sales tracking
  • Payment terms and creditor oversight
  • Risk management
  • Responsible growth

Why KPS

Processing knowledge, market access and hands-on execution

KPS offers a combination of processing knowledge, commercial understanding and hands-on operational involvement. A plant must recover value, but it must also produce a product that can be sold, transported and delivered into the correct market structure.

Practical processing experience
Reliable plant design
Hands-on management
Financial oversight
Market access
Commercial structures
Logistics planning
Trusted industry relationships
Staff and operational discipline
Local hiring and skills development
Material identification
Processing to final sale

Known for

  • Turning mineral opportunities into commercial products
  • Building and operating practical processing plants
  • Creating value from lower-grade and overlooked material
  • Developing reliable teams and site systems
  • Maintaining strong uptime through simple, robust plant design
  • Connecting production with market access and logistics

Vision for the future

To build KP Solutions into a respected South African mineral processing company known for practical execution, strong partnerships and reliable production.

  • Long-term chrome processing capacity
  • Strategic processing partnerships
  • Reliable production systems
  • Market-linked offtake structures
  • Local participation and skills development
  • Environmentally conscious and economically viable solutions
Chrome concentrate stockpiles at a Kopano Processing Solutions site
Product on the ground — concentrate ready for logistics

Contact

Feed material, offtake or a plant to build — let us talk

Whether you have material that needs the correct process route, a plant that needs to be built and commissioned, or product that needs a market, KPS can assess the opportunity from both the technical and the commercial side.

Company
Kopano Processing Solutions (Pty) Ltd
Operations
North West & Limpopo, South Africa
Focus
Chrome · Manganese · Iron ore